What Makes Windshield Glass So Tough?
We tend to think of glass as fragile–but in fact, glass is pretty strong stuff.
A flawless fiber of glass pulled lengthwise is five times stronger than steel! Although glass is quite strong, it’s also very brittle–and the brittleness explains why glass breaks so easily.
But windshields in cars and airplanes are much more resistant to breaking than regular glass.
What Makes Windshield Glass So Tough?
Glass is commonly made more resistant to breaking in one of two ways: by tempering or by laminating it. Tempered glass is first heated just below melting, then exposed to bursts of cold air. The cold cools and shrinks the surface of the glass faster than the inside, compressing the surface inward.
This more dense, inwardly compressed surface makes the glass stronger, so it takes a lot more force to break it. Tempered glass shatters into tiny bits, rather than large, jagged shards like regular glass. If you’ve seen little squares of a car windshield scattered on the street, you’ve seen how tempered glass shatters.
Car windshields are also commonly made from laminated glass, which has a tough, thin layer of plastic sandwiched between two layers of glass. If laminated glass shatters, it remains sticking to the plastic rather than scattering in splinters or shards.
Airplane windshields and bullet-resistant glass take this concept to a whole new level, with several layers of plastic layered with, and bonded to, layers of glass. That makes a composite material strong enough to withstand high pressures, varying temperatures, and even the impact of a bullet or an unlucky bird.
擋風(fēng)玻璃為何如此牢實(shí)?
我們往往認(rèn)為玻璃是易碎的—但事實(shí)上,玻璃很堅(jiān)固。
無(wú)裂縫的玻璃纖維縱向拉長(zhǎng)后其堅(jiān)固程度是鋼的五倍!玻璃雖然足夠堅(jiān)固,但同時(shí)它也非常脆—這也解釋了為何玻璃如此易碎。
但汽車和飛機(jī)上的擋風(fēng)玻璃卻比普通玻璃牢固多了。
擋風(fēng)玻璃何以如此牢實(shí)?
有兩種辦法可以造出更牢固的玻璃:鋼化或是層壓。制造鋼化玻璃首先要將玻璃加熱升溫接近其熔點(diǎn),然后直接暴露于冷空氣中。低溫促使玻璃表面比內(nèi)部冷卻和收縮得更快。
由于密度增加,表面收縮內(nèi)陷,玻璃的強(qiáng)度也增加了,因此打碎玻璃需要的力量也就更大了。鋼化玻璃破裂時(shí)不會(huì)像普通玻璃那樣形成大塊,鋒利的碎片,而是會(huì)碎成細(xì)塊。如果你見過街上散落的汽車擋風(fēng)玻璃的小碎塊,你就會(huì)知道鋼化玻璃破碎后是怎樣的了。
汽車擋風(fēng)玻璃也經(jīng)常采用層壓玻璃,這種玻璃表面堅(jiān)硬,兩層玻璃之間有一層薄塑料,層壓玻璃損壞時(shí),玻璃碎片會(huì)沾在塑料上,而不會(huì)散落得到處都是。
通過將多層塑料夾層和多層玻璃疊壓在一起,飛機(jī)擋風(fēng)玻璃和防彈玻璃將層壓玻璃的概念提升到了一個(gè)全新高度。這種復(fù)合材料牢固到能經(jīng)受高壓、溫度變化,甚至是子彈的影響,更不用說撞到飛機(jī)上的倒霉的鳥兒了。